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@RabindraKumar the second surface looks like it has four pair of collinear vertices. So they could still be matched even though they vertex count doesn't match.

For reference on the UnmetHours GitHub.com repository there is a diagnostic version of SurfaceMatching Measure that can remove duplicate and collinear vertices. This runs much slower because it intersects each space against only one other space at a time to help identify failure point on complex models.

@RabindraKumar the second surface looks like it has four pair of collinear vertices. So they could still be matched even though they vertex count doesn't match.match. If that is the case you don't have to change anything

For reference on the UnmetHours GitHub.com repository there is a diagnostic version of SurfaceMatching Measure that can remove duplicate and collinear vertices. This runs much slower because it intersects each space against only one other space at a time to help identify failure point on complex models.