Warnings When Modeling Walk-in Freezer Using Air-Chiller Object - Internal Temperature Fluctuations

asked 2024-01-01 14:10:19 -0600

Zakaria's avatar

updated 2024-01-08 07:22:49 -0600

Hello everyone,

I am currently working on modeling a walk-in freezer using the air-chiller object and have encountered some warnings that I am struggling to understand and resolve.

IDF file is accessible here: IDF file

I use E+V9.2 you can find it here

Here are the key points of my model:

  1. Objective: I am attempting to model a walk-in freezer using the air-chiller object.
  2. Setpoint: The walk-in setpoint is -22°C ± 2K. To account for internal temperature fluctuations, I have used the "Temperature difference between cutout and setpoint" approach, setting the temperature at -18°C and the cutout at 2K.
  3. Material Construction: I have utilized Polystyrene High Density as the construction material with a thickness of 0.2m and a thermal conductivity of 0.036 W/m.K.
  4. Defrost Cycles: Three defrost cycles are defined in the model.

The figure below plots the internal temperature fluctuations over a 3-hour period. it can be seen the the fluctautions exhibit a high frequency.

image description

Upon checking the error and warning file, I found some warnings, but I am unsure about their causes.

The warnings (File.err):

EnergyPlus V9.2

Program Version,EnergyPlus, Version 9.2.0-921312fa1d, YMD=2024.01.05 15:54,
   ** Warning ** GetRefrigerationInput: : Refrigeration:Compressor="COMPRESSOR NTZ108-9B" unused. 
   ** Warning ** GetRefrigerationInput: : Refrigeration:Compressor="COMPRESSOR VTZ038-G" unused. 
   ************* Testing Individual Branch Integrity
   ************* All Branches passed integrity testing
   ************* Testing Individual Supply Air Path Integrity
   ************* All Supply Air Paths passed integrity testing
   ************* Testing Individual Return Air Path Integrity
   ************* All Return Air Paths passed integrity testing
   ************* No node connection errors were found.
   ************* Beginning Simulation
   ** Warning ** Zone Air Heat Balance is out of balance for zone named WALK-IN ZONE
   **   ~~~   ** Zone Air Heat Balance Deviation Rate is more than 163.7 {W}
   **   ~~~   **  Occurrence info: Environment=RUN PERIOD, at Simulation time=08/10 00:00 - 00:01
   ************* Simulation Error Summary *************
   ** Warning ** The following fluid names are "Unused Fluids".  These fluids are in the idf
   **   ~~~   **  file but are never obtained by the simulation and therefore are NOT used.
   ************* Refrigerant=NH3
   ** Warning ** The following schedule names are "Unused Schedules".  These schedules are in the idf
   **   ~~~   **  file but are never obtained by the simulation and therefore are NOT used.
   ************* Schedule:Year or Schedule:Compact or Schedule:File or Schedule:Constant=ZONE CONTROL TYPE DUAL SET POINT SCHED.
   ************* Schedule:Year or Schedule:Compact or Schedule:File or Schedule:Constant=WORK EFF. SCHEDULE
   ************* Schedule:Year or Schedule:Compact or Schedule:File or Schedule:Constant=REF SYSTEM WORK SCH
   ************* Schedule:Year or Schedule:Compact or Schedule:File or Schedule:Constant=ZONE CONTROL TYPE SCHED DUAL YEARROUND
   ************* Schedule:Year or Schedule:Compact or Schedule:File or Schedule:Constant=NO DEFROSTSCHED
   ************* Schedule:Year or Schedule:Compact or Schedule:File or Schedule:Constant=NO DRIPDOWNSCHED
   ************* Schedule:Year or Schedule:Compact or Schedule:File or Schedule:Constant=INFILTRATIONSCHEDULE
   *************
   ************* ===== Recurring Error Summary =====
   ************* The following recurring error messages occurred.
   *************
   *************  ** Warning ** Refrigeration:System chilling WarehouseCoils WALK-IN LOWTEMPSYSTEM - Refrigeration system unable to meet load of warehouse coils chilled by system ... continues by derating coil load
   *************  **   ~~~   **   This error occurred 25 total times;
   *************  **   ~~~   **   during Warmup ...
(more)
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Comments

@Zakaria usually the EnergyPlus error file generates a warning message above this recurring error section that you've copied. The earlier warning message is for the first timestep where the issue happens and can provide more details about the issue. If you update your post to include those initial warning messages, that would be helpful.

Aaron Boranian's avatar Aaron Boranian  ( 2024-01-02 10:13:22 -0600 )edit

Thank you, Aaron (I tried to tag you but it seems to be tagging another Aaron),

I have made updates to the post and included the complete error file. I am aware that some warnings were generated due to the definition of certain objects that I don't use. I hope this helps

Zakaria's avatar Zakaria  ( 2024-01-02 11:15:39 -0600 )edit

I have updated the post and added a link for the IDF file as well as E+V9.2

Zakaria's avatar Zakaria  ( 2024-01-04 04:36:51 -0600 )edit

Does the issue still occur with E+ 23.2?

shorowit's avatar shorowit  ( 2024-01-04 09:03:42 -0600 )edit

@shorowit

Yes, it accurs aslo with E+ V23.2. I have updated the post and added the issue for E+ V23.2

Zakaria's avatar Zakaria  ( 2024-01-04 09:27:43 -0600 )edit