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Fluid Cooler / Refrigeration Condenser Loop Turns Off Mid-Year in EnergyPlus (with persistent “No Cooling Water Flow” warnings)

asked 2025-11-26 04:41:47 -0600

Elias Eid's avatar

updated 2025-11-26 12:33:48 -0600

Hi everyone,

I'm trying to model a water-cooled condenser loop for my supermarket integral cabinets in EnergyPlus. The loop contains water-cooled condensers on the supply side for the medium-temp and low-temp compressor racks, and a variable-speed pump and a fluid cooler on the demand side to reject heat to ambient air.

However, I consistently get the following warnings in the ERR file:

** Warning ** Refrigeration:CompressorRack:MEDIUMTEMPRACK. Water-cooled condenser has no cooling water flow. Heat is not being rejected from compressor rack condenser.
 This error occurred 96,780 total times;
 during Warmup 8 times;
 during Sizing 0 times.

** Warning ** Refrigeration:CompressorRack:LOWTEMPRACK. Water-cooled condenser has no cooling water flow. Heat is not being rejected from compressor rack condenser.
 This error occurred 96,780 total times;
 during Warmup 8 times;
 during Sizing 0 times.

The strange thing is that the entire water loop shuts down after July 21st and stays off until December. During this period, water flow rate = 0, refrigerant mass flow = 0, and pump power = 0, even though:

  • All my schedules are active year-round
  • I also set the loop minimum flow rate > 0
  • The refrigeration racks are operating normally in the load reports
  • The fluid cooler setpoint is fixed and the outdoor conditions should not force the loop to shut down

It’s as if something triggers the loop to turn off after July and it never comes back on.

I have checked the setpoint managers, schedules, availability managers, and node temperatures but cannot identify the cause. Does anyone know what might make an EnergyPlus plant loop stop flowing for several months, even though the refrigeration system still requires condenser cooling?

Any ideas would be greatly appreciated. Thanks!

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Comments

Could you put your .osm model on a google drive so its easier for the community to debug?

antonszilasi's avatar antonszilasi  ( 2025-11-26 09:18:30 -0600 )edit

Hello,

Here is the link to the .idf file:

https://drive.google.com/file/d/1b321...

Thanks.

Elias Eid's avatar Elias Eid  ( 2025-11-27 10:52:58 -0600 )edit

@Elias Eid Hi did you found a solution for this problem I am having similar problem with water cooled condenser for refrigeration

Hussien Musa's avatar Hussien Musa  ( 2026-01-19 03:52:41 -0600 )edit

In case you are not following this question, I just posted a possible answer

PmP's avatar PmP  ( 2026-01-21 07:00:50 -0600 )edit

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answered 2026-01-21 07:00:01 -0600

PmP's avatar

I found a lead for you to follow. I changed the value of "Cond outlet temp schedule", from 28 to 35 degrees and the condenser worked for the whole year.

I think the error happens when the outside temperature is higher than this condenser outlet temperature. When the outside drybulb goes higher than 28oC, the condenser error happens in my simulation of your idf.

Of course, the water cannot be at 28oC by trying to get colder against an exterior air higher than 28oC. And it seems the only thing this value controls is the variable water flow, which of course higher or lower water flow does not change that this is an impossible heat exchange. (https://bigladdersoftware.com/epx/doc...)

In fact, in the example file form E+ v25 (See SuperMarket_WaterCondenser.idf in EnergyPlusV25-1_v2\ExampleFiles) this value is 45oC. Try setting it to a higher value yourself.

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Asked: 2025-11-26 04:41:47 -0600

Seen: 205 times

Last updated: Jan 21