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HI @kmpiscopo
I ran into this error when I was working with ChillerHeater:Absorption:DirectFired component in Energyplus. Refer to this question of mine. I realized that this was caused by autosizing the flowrates in chillerHeater:Absoption:DirectFired component. The html report was showing the correct values when I hardsized the values. I suggest going through the model and looking which of the autosized parameters is causing the error. I was able to figure it out pretty easily when the same issue showed up in my last project by going through all the components that were using electricity in the model.
Hope that helps. Raghu